1. Building with Combustible Materials? Get an Insulated Grill Jacket

Every outdoor kitchen built with combustible materials (treated or not) outright requires an insulated grill jacket installed around the grill. But what does that glamorous metal sheath do for you (and your investment)? For starters, grills love them — they protect their undercarriages from weathering and corrosion, helping them last longer. They halt burning or warping damage to your surrounding BBQ island as a result of those piping-hot temperatures. An insulated grill jacket, frankly, is insurance that lasts many years of cookouts. Note that jackets are proprietary, and not all brands offer one. For more info, check out our Insulated Grill Jacket Buying Guide.

2. Vent Panels Properly Ventilate Your Outdoor Kitchen Investment

Choosing gas? Great! Use a licensed contractor to ensure that your outdoor kitchen has proper grill vents and outdoor kitchen ventilation. Sure, you may save a few bucks hitting up the black market of noncertified plumbers, but the dangers aren’t worth it — you really don’t want to mess around with avoidable gas leaks and build-ups (read: “explosions just itching to happen”). When it comes to venting, placement is everything. Install those vent panels every 4–6 feet away to dampen build-up. Since natural gas rises, place vent panels as high as possible for those installations; the opposite is true for propane gas, which sinks.

3. Enclosed Storage Components May Not Work Under a Sink or Grill

Everyone loves stuff. Stuff loves places to live. Logic dictates, then, that everyone loves places for stuff to live (AKA the algebraic “transitive property of equality,” for our grill math-sters reading along). While it’s convenient to install cabinets, doors, and drawers throughout your grilling getaway, first account for the placement of your outdoor kitchen cabinets and storage when deciding whether or not to purchase enclosed cabinets. Many proud outdoor kitchen owners bought enclosed cabinets to install beneath their sink or under a gas grill, only to realize all that pesky plumbing is right in the way. Who needs that headache?

4. Outdoor-Rated Kitchen Appliances Are Your Best (and Only) Choice

Putting an indoor appliance outdoors opens up a can of worms labeled “Discoloration, failure, and laughing directly into your warranty’s face”. Outdoor rated appliances are built to weather hardier climates, sudden swings in temperature, and the elements — which means aiming way higher than that spare beverage cooler in your uncle’s den. Learning how to buy outdoor refrigeration guarantees you purchase models rated by the manufacturer for outdoor use; this, in turn, ensures higher appliance safety and longevity. For bonus points, swing for a UL rating while you’re at it — Underwriters Laboratories (est. 1894) is one of the most trusted safety certification companies in the world, with offices in 46 countries.

5. Never Install Cooking and Cooling Appliances Next to One Another

Did you know you should plan your zones when designing your outdoor kitchen to separate your cooking and cooling appliances? It’s true! (Refrigerators and grills used to bully physics when they were kids — and physics never forgets). Cooling and cooking units put off a lot of heat; if installed adjacently, keeping their internal mechanisms cool may spiral into premature failure. Is space an issue? Leave at least 1 foot between your refrigeration unit and any grills or side burners, barring them apart within the island structure. This keeps your appliances happy, ensuring that they can properly ventilate and last longer.

6. Learn, Learn, Learn Those Cutout Dimensions Before You Cut

“Measure twice, cut once.” If it’s good enough for home improvement maestro Bob Villa, it’s good enough for us! The last thing you want is to prepare for those outdoor kitchen appliances by cutting out the space, only to realize later that they’re off the mark. Seriously: double-check them, even triple-check them! Whenever possible, it’s best to have said appliances on hand (though it helps if you know how to measure the cutout dimensions). If that’s simply not practical, contact the manufacturer or a sales representative (Hey, we have those! Call 1-877-743-2269) before the purchase to ensure a proper fit.

How to Measure a Built-In Grill Cutout

7. “Too Much Counter Space? What Have I Done!” Said Nobody, Ever

Half the fun of any new outdoor kitchen is stocking it far and wide with crafty new toys (and daydreaming about all the grilling opportunities they’ll bring you). Better pump those brakes — in all the excitement of designing a dream outdoor kitchen, many clients forget the importance of empty counter space. Where else will you prepare and serve food, store overflow trays for grilled grub, or keep favored utensils in reach? While planning that patio paradise, ensure you leave ample counter space for easy and convenient outdoor cooking — biased or not, Future You is already toasting to your eternal wisdom.